Rinnovabili • Rinnovabili •

How a jeans dye could make next generation batteries cleaner

A natural pigment long used to color denim is showing unexpected potential in solid state battery research. New findings suggest it can boost capacity, improve cycling stability, and enhance low temperature performance, opening new pathways for sustainable high efficiency storage technologies.

Jeans dye in batteries, natural pigment boosts performance
Ralf Ruppert, Pixabay

How the jeans dye reshapes solid state battery chemistry

Recent research published in Nature Communications shows that the dye used in jeans can deliver a reversible capacity of 583 mAh/g at 0.1 C and maintain stable cycling even at −10 °C.

The study finds that indigo, a natural pigment used for centuries in textiles, can operate both as an active material and as a solid catalyst within solid state batteries.

This dual function enables a synergistic redox reaction that increases capacity, reduces polarization, and strengthens operation under low temperature conditions. The work also clarifies how the microstructure of the solid electrode allows cooperation between the organic pigment and the sulfide based LPSC electrolyte.

From denim coloring to solid state batteries

The dye responsible for the blue color of denim can assume two roles in battery chemistry, acting as both a redox active material and a molecular solid catalyst. Indigo interacts with the Li6PS5Cl (LPSC) sulfide electrolyte by activating what the researchers describe as the synergistic indigo redox process.

The mechanism relies on the pigment’s ability to chemically oxidize S²− ions in the electrolyte, accelerating a reaction that would otherwise progress slowly. This outer sphere pathway bypasses the unfavorable kinetics of standard electrochemical sulfide oxidation.

As a result, the electrolyte contributes 379 mAh/g to the 204 mAh/g theoretical capacity of indigo, creating a total reversible capacity of 583 mAh/g. Electrochemical analysis shows that oxidation and reduction cycles remain stable and reproducible even at low temperatures.

Across the same potential window, the battery operates with lower polarization than systems without the pigment, improving overall efficiency.

A triple contact microstructure as the key to performance

The behavior of the jeans dye in solid state batteries depends closely on the electrode architecture. The study highlights that only a microstructure ensuring triple phase contact, indigo, conductive carbon, and the LPSC electrolyte, can fully activate the synergistic indigo redox mechanism.

Comparative tests show that high surface area carbons do not support uniform distribution of the material, creating two phase contact that limits reactivity. In contrast, spherical carbons such as Super P provide better ionic and electronic percolation, allowing indigo to catalyze sulfide oxidation more evenly.

XPS, XRD, and NMR analyses confirm the formation and full reversibility of Sx and P2Sy species, demonstrating the cyclical stability of the reactions and the long term stability of the electrolyte. SEM images also show a more uniform structure after cycling in cells containing the dye, indicating more predictable electrochemical behavior.

Capacity, cycle life, and low temperature performance enabled by the jeans dye

Integrating a jeans dye into battery chemistry yields performance outcomes that are difficult to achieve with traditional organic materials. Charge discharge curves show reduced polarization and stable capacity retention over hundreds of cycles.

At room temperature the battery maintains 86 percent of its capacity after 600 cycles at 2 C, while at −10 °C it retains 92 percent after 200 cycles with an initial capacity of 290 mAh/g. High load tests further demonstrate strong results, with a high density electrode above 10 mg/cm² reaching 3.8 mAh/cm² without degradation during the first 100 cycles.

The research team notes that these results rank among the strongest ever reported for organic solid state batteries, especially considering the use of natural, accessible, and non critical materials.

Toward more sustainable batteries through natural dyes

According to the authors, the natural pigment used for denim offers a radical new perspective for organic battery chemistry. Indigo not only replaces rare or complex materials, but also introduces a catalytic function that reshapes the behavior of the solid electrolyte, unlocking capacities previously unattainable with organic molecules.

The next step is scaling this approach to systems with areal capacities above 10 mAh/cm² by optimizing microstructure and reaction pathways. The research suggests that other natural dyes may offer similar benefits, broadening the portfolio of sustainable materials for next generation energy storage.

As the researchers emphasize, “indigo helps the battery operate in a very consistent and predictable way,” performing simultaneously as a stabilizer and a catalyst inside the cell.

Rinnovabili •

About Author / Alessandro Petrone

Journalist with over 20 years of experience, he has covered politics, economics, current affairs, and culture throughout his career. He has served as Editor-in-Chief and Managing Director for a publishing house that produces general-interest magazines in Italy, Germany, the USA, and China. He has written for and collaborated with companies and media outlets in the automotive sector, with a strong focus on sustainable mobility. His involvement in the energy world began as a press officer for multinational corporations in the sector. Since then, he has consistently covered topics related to the energy transition, especially in the automotive field, and renewable energy, contributing to La Repubblica, AdnKronos, 9 Colonne, and The Post International. He is also passionate about technology, computing, photography, and cooking, and has a background as an LGBTQIA+ activist.